PREMIUM SOLUTIONS TO SHAPE THE WORLD OF TOMORROW, TODAY
With dedicated project management and extensive experience in Prototyping, Pre-Series and Low-Volume Production of plastic and metal parts, we serve the Automotive, Lighting and Design & Industry sector.
ARRK’S PREMIUM AUTOMOTIVE SERVICES (PAS) OFFER A WIDE RANGE OF SOLUTIONS IN THE FIELDS OF PROTOTYPING, PRE-SERIES AND LOW-VOLUME PRODUCTION. TURN TO OUR SUPPORT IN PROJECT MANAGEMENT TO BRING YOUR IDEAS TO LIFE.
PAS PROJECT MANAGEMENT
Together with our valued partners, our teams can manage any project from A to Z and everything in between. We start by mapping out our customers’ wish list, and continue by planning, arranging, and overseeing the execution and delivery of the final product. This way, ARRK PAS can offer complete fulfillment, surpassing expectations.
- Sense of ownership & proactive approach
- Strong and frequent communication
- Planning & EDI
- Packaging & RFID-Labeling
- Warehousing & Logistics
Additionally, the ARRK PAS team implements and executes various quality checkpoints throughout the duration of your project to make sure the products being delivered meet the highest standards every time.
- Parts measurement 3D CMM, tactile or digital scanning
- Process FMEA and control plan
- PPAP / EMPB & IMDS registration
Low-Volume Production
EXPERTISE
ARRK’s PAS offers high-volume quality at low, cost-effective quantities. Our service covers perfectly both pre-series and niche volumes to meet your project specifications. Our special competence lies in the production of fully finished and assembled modules for the Automotive and Truck industries.
- Aluminum molds operated as PAS as well as rapid steel non-export molds operated from our ARRK Far East facilities
- PRE-TENSION Tool® for large moldings
- In-Mold Decoration (IMD) and IML/FIM with printing electronics
- Including 2-/3-shot over-molding, gas injection (GID) and Sequential Valve Gating (SQV)
- Insert molding for metal and CFRP reinforcements, shafts, helicoils, etc.
- MuCell® and Chemical foaming
- CRFP composite solutions (TP-prepreg over-molding)
- D-LFT Direct Long Fiber Thermoplastic molding
With ARRK’s PAS additional team expertise, the sky’s the limit!
- Blow molding
- Liquid Injection Molding (LSR) for technical and optical parts
- High Pressure Die-Casting (HPDC)
- Extrusion for plastics, silicone rubber and aluminum
- Sheet metal deep drawing, pressing, and stamping.
- Compression molding silicone rubber, SMC and BMC
- Expandable Foaming (EPP / EPS)
- Thermoforming
Finishing
To truly assess a product’s aesthetics in the early stages of product development, it is absolutely worthwhile to build a prototype with a high-quality finish. Using various finishing techniques, we can match or surpass the quality standards of the final product.
ARRK PAS offers endless finishing possibilities, including:
- Painting: soft painting, texture painting and high gloss painting
- Laser texturing, machining and etching.
- E-coating (KTL), Electroplating and anodizing.
- Flocking
- Galvanic chrome plating
- Metallization and PVD-coating
Contact our team today to learn about the extensive finishing options we work with to masterfully fit your project needs.
Assembly
Besides producing individual parts, ARRK’s PAS can also take care of the assembly of an integrated module or even a full product for you. Our teams are especially skilled in:
- Complex assemblies with multiple options, e.g., bumper facias and door panels
- Functional lighting modules including PCB’s
- Vibration Welding (friction welding)
- Hot plate welding (mirror welding)
- Ultrasonic welding
- Used for all types and combinations of plastics, including surface preparation.
- Metal and plastic bonding
- Adhesive tapes and kit
LIGHTING AND OPTICS
Our approach to any new project involves actively listening to our customers’ ideas and expectations, enabling us to deliver tailored solutions that meet their specific demands. Our key capabilities include M / E / SW / Process design, CAE (such as optical and thermal analysis), and project management.
We possess the ability to construct functional prototypes that facilitate demonstrations, testing, and experimentation, ranging from 1 up to 50 parts. Our key capabilities encompass 3D printing, vacuum casting, milling, finishing, electronics, and assembly
We oversee and facilitate the complete development and manufacturing of necessary tooling, which includes conducting mold-flow analysis.
We guarantee and facilitate the verification, validation, and certification of our visibility solutions, ensuring that our products meet the required quality and compliance standards for their intended use.
Our extensive network includes a diverse array of advanced manufacturing technologies that can accommodate annual volumes ranging from 100 to 100,000+. Despite this, we prioritize the low-volume segment to maintain the necessary agility.
Leveraging our expansive global network, we provide flexible supply chain support, ensuring timely and accurate delivery in accordance with agreed-upon terms.
INDUSTRIES
Precision manufacturing applications for every industry
Consumer Products
